First off, I would like to wish you all a happy Valentine's Day! With that out of the way, it is now time to begin the first real bit of assembly. Here, I am going to join two pairs of legs together with the short horizontal supports I cut to size last time. To start, I laid out all of the pieces as shown below.
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The legs are clamped to the pallet to keep them in line. |
Once I found the correct positioning of the legs, I clamped them to the pallet below to hold them in place while I glue the crosspieces. In the photo, they are not in their proper location because I moved them away so I could apply glue to both the legs and crosspieces, which is shown below.
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Like always, I apply glue to both surfaces and use a spreader to evenly distribute the glue. |
For the lower support, I marked in pencil where it needs to go, so that I could accurately put it in place.
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Using the pencil lines I drew, I place the crosspiece in it's correct location. |
Once in place, I drilled in some screws to apply pressure while the glue dried. I tried to drill the screws directly into the wood, but the wood started to crack, so I decided to drill pilot holes first.
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I use screws to keep the wood clamped down. It is always a good idea to consider first drilling pilot holes. |
As you can see below, there was quite a bit of glue squeeze-out. Oh well! I'll just have to clean that up before moving onto the next step.
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Now it is time to wait for the glue to dry. |
One of the things I've learned is that it is easier to let the squeeze-out dry and then use a chisel or sander to remove it, rather than trying to wipe it while wet. This just smears the glue deeper into the wood grains.
I used the same process for the other two legs, which resulted in the lovely Valentine's Day couple you see below!
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The finished assemblies! Don't they look cute together? |
I know last time I alluded to some challenges. I was referring to something I later discovered about these assemblies, but I will talk about that next time. I don't want to dampen anyone's Valentine's Day with bad news after all!
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